1.The material of drive mandrel is imported from Japan, and gears' hardness can reach to HRC-59 after heat treatment and grinding.
2. Transmission of gear box adopts type of helical gear, and the gears are processed with Germany machine.
Gears is suitable forlong time operating with high load. Long lifetime due to the surface of gears grinded based on grade 2 of JIS standard.
3. The efficiency of gear bite is about 95% with high torque. Gears are suitable for long time operating with high load.
Gear box installed with oil level controller can prevent gear and bearing from damage caused by not maintaining oil seal in time.
4.The machine will stop working automatically and alarm while gear box is leaking oil. ( But this function is optional.)
5. Twin turntables for taking up the wire without stop drawing to increase capacity is optional.
6. FCD Material and After hard treatment with Tungsten Carbide, hardness of block reaching HRC68∘. Lifetime of block can reach 5~8 years.
7. It can reduce risk and save manpower as there is a device of connecting chain which is convenient for worker to proceed the drawing job easily.
8. Cage to save space to fit into furance by limiting the diameter of coiler and to make earier on pack up.
B. Water Cooling System :
1. Die box pedestal with water cooling system, straighten roller equipped at front of die box for lengthen lifetime of die box effectively.
2. Auto-stop device installed for trouble wire.
C. Erectronic Control System & Equipment for Industrial Safety :
1. Adopt German brand motor, and inverter imported from Japan with feedback torque compensation system which produces high torque at low speed.
2. Dust-proof control box : Mitusbishi Programmable Logic Controller(PLC) control system
3. Machine will stop running as soon as sensor detects that perator wants to enter into dangerous zone to prevent accident from happening.
4. Safety fence opens and closes controlled by pneumatic cylinder, and machine will stop running once safty fence is opened.
D. Roller Casselle for Ribbed Wire :
1. Roller cassette for ribbed wire is optional.
2. With Collasible steel cones : Composed of two distachable hot work steels which base material is hard processed.
E. Control Panel :
1. Take-up drum stand and wire drum are with motor indenpendenly. The tunningTake-up drum stand can be controlled to be jog or proportional or continuous operation,
Speedometer installed on machine is easily monitored by operator.
2. Industry 4.0, Mitsubishi PLC plus HMI plus Code module are optional. Optional HMI system which touch panel's size is 8inches.
3. PLC , programmable Logic Controller adopts Mitsubishi series equipped with Ethernet card.